KME-ExoTool
2021-2023, Germany
Soft Skills:
Product Management, Leadership, Industry Collaboration, Problem-Solving, Effective Communication, Agile
Tools:
Microsoft Teams, Microsoft Office, GitLab, Trello, MS Project, Gantt
Technical Skills:
CAD Modeling, Prototyping, Systems Design, Manufacturing Processes, R&D, Vibration Analysis, Industrial and Ergonomics Design
Tools:
Fusion 360, Solidworks, GitLab, ROS (Robot Operating System), ANSYS, Rhino
Description
The KME-ExoTool project is a pioneering initiative aimed at revolutionizing the way handheld tools are used in industrial settings. Developed in collaboration and funded by KME – Kompetenzzentrum Mittelstand GmbH, along with a consortium of leading manufacturers of hand-held tools and equipment, and construction and electric installation industries, this project focuses on the design and implementation of an innovative tool assistant system known as the "ExoTool."
The primary objective of the KME-ExoTool project is to enhance the ergonomics, safety, and efficiency of workers who rely on handheld tools in various industries, including manufacturing, construction, and assembly. The project takes a holistic approach to address the challenges faced by workers when using heavy or vibrating tools for extended periods. By integrating advanced technology and ergonomic design principles, the KME-ExoTool aims to mitigate these challenges and improve overall work conditions.
ExoTool employs a modular design philosophy to offer adaptable and versatile solutions for a wide range of industrial applications. Its modular architecture enables easy customization and reconfiguration, allowing users to choose from various tool attachments, vibration-damping modules, sensor units, and more. This modularity extends to the power source, human-machine interface, and ergonomic adjustments, providing flexibility to suit diverse user needs. ExoTool's modular solutions enhance user safety, reduce fatigue, and improve performance, while also accommodating future upgrades and advancements in technology, making it a dynamic and forward-looking tool assistant system.
Results
The ExoTool project yielded significant results, primarily demonstrated through the ExoTool-Drill and ExoTool-Innenrüttler prototypes. These results showcased the successful implementation of modular solutions aimed at addressing the core problems faced by industrial workers. In the case of the ExoTool-Drill, the vibration damping module effectively minimized the harmful effects of vibrations, enhancing user comfort and safety during drilling operations. The modular design allowed for easy integration of the ExoTool-Drill with various handheld tools, making it a versatile solution for different tasks.
Similarly, the ExoTool-Innenrüttler demonstrated the benefits of modularity by offering a flexible and ergonomic solution for workers in the construction industry. These results emphasize the adaptability and performance improvement achieved through ExoTool's modular approach, showcasing its potential to revolutionize tool-assisted work across diverse sectors.
